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High Current Rating Flexible Construction EV Charger Cable with Customizable Materials for Electric Vehicles

High Current Rating Flexible Construction EV Charger Cable with Customizable Materials for Electric Vehicles

50A Extension EV Charger Cable

I1772 Connector EV Charger Cable

TPU Jacket EV Charging Cable

Place of Origin:

China

Brand Name:

Linke

Certification:

3C,UL,TPU,UL758,ROHS,REACH,CE,ISO9001-2015,ISO13485,IATF16949

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Request A Quote
Product Details
Core:
Multiple
Conductor Material:
Copper/Tinned Copper
Conductor Type:
Twisted Wire
Exterior Material:
Customize:PVC、PE、LSFOH、silicone Rubber
Insulating Materials:
Customize:PVC、PE 、XLPE、EPR、SIR
Specifications:
0.1-450mm²
Rated Voltage:
300-600V
Rated Temperature:
-60± 200℃
Colour:
Customize
Type:
Insulated
Customization:
Available
Highlight:

50A Extension EV Charger Cable

,

I1772 Connector EV Charger Cable

,

TPU Jacket EV Charging Cable

Payment & Shipping Terms
Minimum Order Quantity
1000m
Price
Negotiable
Packaging Details
According to requirement
Delivery Time
7-15 days
Payment Terms
Advance 30% deposit and ship after receiving 70% final payment
Supply Ability
50000m/day
Product Description

High-performance DC fast charging cable with flexible construction and high current rating for electric vehicles.

Electric Vehicle DC Fast Charging Cable EV Charging Cable Specifications
Cable Specifications

DC Charging Cable: 350A | 1/0AWG x 4C + 18AWG (CP: shielding)1C + 14AWG ×1C + 18AWG x 2P + 18AWG x 1C | OD=35mm TPE Sheath

Product Overview

This DC 350 Ampere fast Electric Vehicle charging cable is engineered for high-performance charging applications. The cable assembly includes:

  • 4 power cables for maximum current delivery
  • 1 green ground cable for safety
  • 1 yellow coaxial wire for signal integrity
  • 1 blue control cable for charging management
  • 2 pairs of signal wires for communication

Designed with superior insulation properties, this cable meets stringent standards for flame retardancy, oil resistance, aging resistance, and flexibility. UL certified for the American market, it delivers large output current, high power capacity, and rapid charging speeds.

Technical Specifications
Electrical Characteristics
Parameter Specification
Rated Voltage DC 1000V
Rated Temperature Jacket: -40°C to 90°C
Insulation: -40°C to 125°C
Maximum Conductor Resistance (20°C) A: 0.242Ω/km
B: 0.78Ω/km
C: 4.95Ω/km
D&E: 26Ω/km
Insulation Voltage Withstand (Core A & B, 10m) AC 2.5kV/5min, leakage current ≤5mA
Completed Cable Voltage Withstand (Core A to A & B, 10m) AC 3.5kV/15min, leakage current ≤5mA
Minimum Insulation Resistance (20°C, Core A to A&B) 500MΩ.km
Physical Properties
Property Specification
Tensile Strength ≥20MPa
Elongation ≥300%
Aged Condition 110±1°C×168h
Percent of Original Tensile Strength ≤±30%
Percent of Original Elongation ≤±30%
Flame Test GB/T 18380.12-2008
High Temperature Pressure Test ≤50%
Heat Shock Test No crack
Compatibility Test GB/T 33594
Crush Resistance Test GB/T 33594
Curved Around Test GB/T 33594
Minimum Bend Radius 6×OD
Abrasion Resistance ≥2000 times
Artificial Weathering Test GB/T 33594
Low-temperature Impact Test -40°C×16H, No crack
Resistance Against Chemicals GB/T 33594
Chemical Stress Acid N-Oxal-acid alkaline solution, N-sodium hydroxide solution: GB/T 33594
Vehicle Rolling Requirements and test methods consistent with GB/T 20234.1-2015 7.21
Cable Structure
Type Conductor (mm²) Structure (N/mm) Conductor DIA (mm) Material Thickness (mm) Insulation Material Insulation OD (mm) 20°C Conductor Resistance (Ω/KM)
EV-YJ 1.5 48/0.20 1.60 Copper 0.6 Silicone 2.90±0.15 ≤12.7
EV-YJ 2.5 80/0.20 2.06 Copper 0.7 Silicone 3.50±0.15 ≤7.60
EV-YJ 4 128/0.20 2.62 Copper 0.8 Silicone 4.30±0.15 ≤4.71
EV-YJ 6 196/0.20 3.50 Copper 0.8 Silicone 5.10±0.20 ≤3.14
EV-YJ 10 322/0.20 4.50 Copper 1.00 Silicone 6.70±0.20 ≤1.82
EV-YJ 16 513/0.20 5.70 Copper 1.10 Silicone 8.00±0.30 ≤1.16
EV-YJ 25 798/0.20 7.10 Copper 1.3 Silicone 9.80±0.30 ≤0.743
EV-YJ 35 1121/0.20 8.50 Copper 1.3 Silicone 11.40±0.30 ≤0.527
EV-YJ 50 1596/0.20 10.10 Copper 1.50 Silicone 13.50±0.30 ≤0.368
EV-YJ 70 2242/0.20 12.10 Copper 1.50 Silicone 15.50±0.40 ≤0.259
EV-YJ 95 3034/0.20 14.10 Copper 1.50 Silicone 17.50±0.50 ≤0.196
Product Images
50A Extension Cable for I1772 Connector - Low Viscosity Appearance 50A Extension Cable for I1772 Connector - Detailed View
Manufacturer Profile

Linke Cable Technology Co., Ltd is a leading wire and cable manufacturer in China with over 10 years of industry experience. Specializing in research, development, production, and marketing of high-quality cables, we provide comprehensive cable solutions for global markets.

Specializations
  • EV charging cables
  • Medical cables
  • Silicone cables
  • Spring cables
  • Braided cables
  • Towlobe cables
  • UL wires
  • Automotive cables

At Linke Cable, we employ an engineer-to-engineer approach to develop superior cable solutions that enhance product performance and improve quality of life.

High Current Rating Flexible Construction EV Charger Cable with Customizable Materials for Electric Vehicles 4
Brand LINKE Cross Section (mm²) 0.01-500mm²
Wire Gauge (AWG) [e.g., 24AWG, 28AWG] Conductor Tinned Copper /bare copper, based on client's requirements
Insulation material PVC/TPU/Silicone rubber/PE/PP/XLPE/Nylon/other Jacket Material [PVC/PU/Rubber/Braid/etc.]
Certifications RoHS/REACH/UL/CE/IP68/etc Custom Length [e.g., 1m, 3ft, 5m ±5% tolerance]
Cable Type [Medical/Power/Audio/Coaxial/Electrical/Automotive/Energy storage//etc.] Shielding [Shielded/Unshielded/Braid Shield]
Impedance [e.g., 75Ω (for coaxial cables)] Printing/Logo [Text/Label/Logo, max. 20 characters]
Bend Radius [e.g., ≥5× cable diameter] Current Rating [e.g., 5A]
Voltage Rating [e.g., 30V AC/DC] Connector Material [Gold-plated/Nickel-plated/Brass/etc.]
Connectors [e.g., USB Type-C, 3.5mm Jack, RJ45] Jacket XLPE or PE or PVC RUBBER
Delivery Time 7-14 days after confirming the order Colors [Black/White/Red/Custom Pantone/etc.]
temperature Minus-70℃to 350℃(-70℃ ~ 350℃) Package Roll/box/plate/Custom
Supporting Services custom cable, end to end solutions, including precise cutting, crimping and installation of lugs (specify material,e.g.,copper/nickel plated)
Linke Cable Technology Manufacturing Facility
Independent Laboratory • Complete Testing Equipment • Full Quality Control
We test every product by strict standards to ensure superior quality and reliable performance.
No. Test Item Test Condition Test Requirement Test Data Result
1 Structure Inspection 1. Comply with wire size table2. Minimum thickness ≥ 80% of average thickness Comply with wire size table Refer to test record Pass
2 Thermal Shock Wind the sample on an iron rod of specified size, place in an aging oven at specified temperature for 1 hour, cool the sample to room temperature for at least 30 minutes, then observe the sample No cracks on the sample surface No cracks Pass
3 Heat Deformation 1. Measure sample thickness (mark measurement position)2. Place sample and test fixture in aging oven for preheating at specified temperature for 1 hour3. Place sample under pressure column of test fixture for 1 hour4. Re-measure sample thickness at the same position 1. Sample shall not be cracked by pressure column or expose conductor2. Thickness reduction ≤ 50% Refer to test record Pass
4 FT2 Apply a standard flame at a height of 125mm once 1. Flame shall not propagate along its length2. Flame shall not spread to nearby flammable materials Refer to test record Pass
5 Aging 1. Take five sections of 200mm-long sheath2. Place specimens in aging oven at 158℃ for 168 hours3. After taking out specimens, place at room temperature 23±5℃ for 16 hours, then test elongation at break and tensile strength 1. Elongation before aging ≥ 300%, elongation after aging ≥ 80% of that before aging2. Tensile strength before aging > 1.41kg/mm², tensile strength after aging ≥ 80% of that before aging Refer to test record Pass
6 Cold Bend Store sample in low-temperature box at specified temperature for 4 hours, wind sample on iron rod of specified size with specified turns, complete winding within 30 seconds after sample is taken out of low-temperature box No cracks on the sample surface No cracks Pass
7 Conductor Resistance Measure resistance of one-meter core conductor with DC resistance meter At 20℃, resistance of 8AWG ≤ 2.23Ω/km Refer to test record Pass

Linke cable technology (DongGuan) Co. Ltd. concentrate on R&D and

provide professional solutions to the Cable&Wire,especially for the

different industry customers.It contains :

Humanoid robot cable,

AI power cable/data cable,

Semiconductor cable/industrial automatic cable,

Sensor cable,

New energy cable,

Medical beauty wire,

UL wire cable,

Linke Cable has diversified product development capabilities and technical capabilities to support diversified

customer needs. We have obtained the following product authorization:UL 758,CCC,RoHs,REACH,CE; We

have obtained the following quality management system:ISO 9001-2015(All products);ISO 13485

(Medical apparatus and instruments),IATF 16949(Auto industry)

Exhibition Participation
Linke Cable Exhibition Booth
Quality Certifications
Linke Cable Quality Certifications

Linke Cable Industry Certifications

Frequently Asked Questions
1. Are you a manufacturer or trading company?

We are a professional manufacturer. We can control your order from the first beginning to the last. Welcome to visit us. We'll pick you up in Shenzhen.

2. How can I get a sample to test your quality?

The samples are free for you. New clients are expected to pay for the courier cost.

3. What's your Minimum Order Quantity?

Normally 100m. However, the cable is very heavy. You'd better order a suitable quantity to avoid the high freight. Sea transportation is the best option.

4. Can I get a discount?

It depends on your quantity. We can make a discount and afford the freight. Please kindly contact us.

5. Does your company accept OEM production?

Yes, we can print your company name, and we even customize the quality card to promote your company.

Send your inquiry directly to us

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