Copper Nickel Bus Bar for Power Battery
Flexible Busbar & Copper Foil Solutions
Our flexible busbars are manufactured by brazing high-purity copper foil components with 99.9% copper content, ensuring excellent conductivity with minimal impurities. The laminated copper construction provides increased current carrying surface area for superior performance.
Copper Foil Specifications
Available in thicknesses from 0.05mm to 0.3mm. Contact surfaces can be tinned or silver-plated according to customer requirements. Current capacity is calculated based on 1 square knitting belt with effective load current of 4A. Multi-layer configurations available for larger area requirements.
| Material Standards |
GB: T2 Copper (Min. 99.9%)
DIN: E-Cu58 (2.0065)
EN: Cu-ETP (CW004A)
ISO: Cu-ETP
UNS: C11000
JIS: C1100
BS: C101
Custom materials available |
| Electrical Properties |
Resistance: 0.00001Ω
Conductivity: 57% |
| Copper Foil Thickness |
0.1/0.2/0.3/0.5/1.0mm (recommended based on busbar structure) |
| Insulation Material |
PVC Dipping Coating - Excellent performance, suitable for special shapes, maintains integrity after multiple bends |
| Insulation Performance |
PE and PVC options available, PVC dipping outperforms PE heat shrink tubes |
| Flame Retardant Rating |
UL94-V-0 or custom specifications |
| Leakage Testing |
PVC Dipping Sleeves:
3500VDC/30s (1.5mm thickness): 0.025 MA leakage
5000VAC/30-60s (1.8-2.0mm thickness): 0.065 MA leakage
Custom solutions for specific working voltages |
| Surface Plating |
Nickel, tin, or silver plating available
Standard thickness: 3um to 12um
Custom thickness upon request |
| Salt Spray Testing |
Neutral environment: Nickel withstands 240 hours, silver and tin provide lower resistance |
| Bending Testing |
15 radian angle bend for 10,000 cycles without breakage or fracture |
| Temperature Testing |
Temperature rise testing based on cross-sectional area
Test reports provided before delivery upon request |
| Operating Temperature |
-45°C to +150°C |
| Copper Foil Tensile Strength |
≥500N |
Production Timeline
Quotation: 1-3 working days
Sample/Trial Order Delivery: 5-15 working days (varies by busbar structure and manufacturing process)
Quality & Environmental Standards
Quality Management: IATF 16949 (Auto Industry Standard)
Environmental Compliance: ROHS, REACH
Product Applications
Copper bus bars serve as essential conductive connectors for electrical power transmission and distribution. Manufactured from high-purity copper in rectangular or flat shapes, they are widely used in buildings, electrical equipment, power plants, substations, and industrial machinery. Their excellent conductivity, thermal performance, and mechanical strength make them ideal for carrying high electrical currents efficiently while minimizing losses and heat generation.
Standard Configuration Options
- Conductor: Flexible Bare Annealed Copper Wire
- Insulation: Copper
- Jacket Colors: Black, Orange, Red, Yellow, Blue (single & double insulated)
- SQ MM Sizes: Custom European specifications
- AWG Sizes: Custom North American specifications
- Temperature Range: Custom specifications available
Silicone Insulated Variant
- Conductor: Flexible Bare Annealed Copper Wire
- Insulation: Silicone
- Jacket Colors: Black, Orange, Red, Yellow, Blue (single & double insulated)
- SQ MM Sizes: 4 sq mm to 240 sq mm
- AWG Sizes: 0AWG to 10AWG
- Temperature Range: -60°C to 200°C
Company Profile
Linke Cable Technology Co., Ltd is a leading Chinese cable manufacturer with over 10 years of expertise in R&D, production, and marketing of wire and cable solutions. We specialize in EV charging cables, medical cables, silicone cables, spring cables, braided cables, towlobe cables, UL wires, automotive cables, and custom cable solutions for global markets. Our engineer-to-engineer approach ensures we develop superior cables that enhance quality and performance.
Certifications & Standards
- UL1007, UL1185, UL1672, UL10070, UL10483, UL1015, UL1569, UL10012, UL10269 (Single conductor, thermoplastic insulation)
- UL2095, UL2129, UL2468, UL2586, UL2725, UL20233, UL20280, UL20963, UL2103, UL2463, UL2517, UL2587, UL2835, UL20276, UL20549, UL21198, 2104, UL2464, UL2576, UL2661, UL2919, UL20279, UL20886, UL21664
- ISO9001 and ISO13485, TS16949
- CNR - Appliance Wiring Material Standards
Frequently Asked Questions
1. Are you a manufacturer or trading company?
We are a professional manufacturer with complete control over production from start to finish. We welcome factory visits and provide pickup service in Shenzhen.
2. How can I get a sample to test your quality?
Samples are provided free of charge. New customers are responsible for courier costs.
3. What's your Minimum Order Quantity?
Standard MOQ is 100 meters. Due to cable weight, we recommend ordering suitable quantities to optimize freight costs. Sea transportation is the most economical option.
4. Can I get a discount?
Discounts are available based on order quantity. We may also cover freight costs for substantial orders. Please contact us for specific pricing.
5. Does your company accept OEM production?
Yes, we offer OEM services including company name printing and custom quality cards to promote your brand.
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