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Customizable Bare Copper Conductor EV HV Cable IP66 Rated High-Voltage Charging Wire for Automotive Wiring Harness

380v UL EV Charging Cable

32A EV Charging Cable

5p EV Charging Cable

Place of Origin:

China

Brand Name:

Linke

Certification:

3C，UL，TPU，UL758，ROHS，REACH，CE，ISO9001-2015，ISO13485，IATF16949

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Customizable Bare Copper Conductor EV HV Cable IP66 Rated High-Voltage Charging Wire for Automotive Wiring Harness

Product Details

Conductor:

Bare Copper

Structure:

3034/0.20

Jacket:

PVC

Use:

Charging

IP Grade:

IP66

Color:

Black

Conductor Type:

Twisted Wire

Exterior Material:

Customize：PVC、PE、LSFOH、silicone Rubber

Insulating Materials:

Customize:PVC、PE 、XLPE、EPR、SIR

Colour:

Customize

Type:

Insulated

Certification:

UL;ISO9001;ISO13485;IATF16949;TPU

Package:

By Roll

Core:

Multiple

Lead Time:

7-15days

Highlight:

380v UL EV Charging Cable

32A EV Charging Cable

5p EV Charging Cable

Payment & Shipping Terms

Minimum Order Quantity

1000m

Price

Negotiable

Packaging Details

According to requirement

Delivery Time

7-15 days

Payment Terms

Advance 30% deposit and ship after receiving 70% final payment

Supply Ability

50000m/day

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86-18665106395

sales@linkecable.com

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Product Description

Custom EV High-Voltage Power Battery Connection Cable

Source factory customized new energy electric vehicle container power battery connection cable, high-voltage charging wire, and EV automotive wiring harness designed for optimal performance and safety.

Product Specifications

SPECIFICATION	CABLE NAME	EV Cable
CABLE SPEC	2C×80mm²+1C×25mm²+2C×4mm²+(3C×0.75mm²)(P2)+(7C×0.75mm²)
RoHS Compliant

Detailed Construction

Item	A: 2C×80mm²	B: 1C×25mm²	C: 1C×4mm²	D: (3C×0.75mm²)(P2)	E: (7C×0.75mm²)
CONDUCTOR
Material	Bared copper stranded
Size	2580/0.20 ±0.008mm	798/0.20 ±0.008mm	224/0.15±0.008mm +10/1#Tinsel+1000D Kevlar	40/0.15±0.008mm+ 10/0.19mmTinsel+200DKevlar	40/0.15±0.008mm+ 10/0.19mmTinsel+200D Kevlar
O.D.(Ref.)	12.40±0.25mm	7.00±0.20mm	2.70±0.15mm	1.40±0.10mm	1.40±0.10mm
INSULATION
Material	Thermoplastic(EF2585,85±3A)
Min. average thickness	1.60mm	1.20mm	1.00mm	0.50mm	0.50mm
Min.thickness at any point	1.34mm	0.98mm	0.80mm	0.35mm	0.35mm
O.D.	15.60±0.40mm	9.60±0.30mm	4.70±0.20mm	2.50±0.10mm	2.50±0.10mm

Additional Construction Details

CABLING-1	Filler	/	Cotton
Material	/	AL-mylar(facing out)	Non-woven
BRAID
Material	/	Tinned copper	/
Size	/	0.12mm,≥60%	/
IN-JACKET
Material	/	TPE	TPE
Min. average thickness	/	0.60mm	0.60mm
Min.thickness at any point	/	0.42mm	0.42mm
O.D.	/	7.20±0.25mm	9.70±0.25mm
CABLING
Filler	Strengthed PP rope
Material	Non-woven(≥25% overlapping)
Assembly	2C×80mm²+1C×25mm²+2C×4mm²+(3C×0.75mm²)(P2)+(7C×0.75mm²)
JACKET
Material	TPU
Min. average thickness	2.80mm
Min.thickness at any point	2.28mm
O.D.	38.00+0.6/-1.00mm

Performance Characteristics

ELECTRICAL CHARACTERISTICS

PHYSICAL PROPERTIES

Rated voltage: DC 1000V
Rated temperature: Jacket -40~90ºC
    Insulation -40~125ºC
Max. conductor resistance(20ºC):
    A:0.242Ω/km B:0.78Ω/km
    C:4.95Ω/km D&E:26Ω/km
Insulation Voltage withstand(Core A &B,10m):
    AC 2.5kV/5min,leakage current ≤5mA
Completed cable Voltage withstand(Core A to A &B,10m):
    AC 3.5kV/15min,leakage current ≤5mA
Min. Insulation resistance(20ºC, Core A to A&B):500MΩ.km

Tensile strength: ≥20MPa
Elongation: ≥300%
Aged condition: 110±1ºC×168h
Percent of original tensile strength: ≤±30%
Percent of original elongation: ≤±30%
High temperature pressure test: ≤50%
Heat shock test: No crack
Compatibility test: GB/T 33594
Flame test: GB/T 18380.12-2008
Artificial weathering test: GB/T 33594
Low-temperature impact test: -40ºC×16H, No crack
Chemical stress acid: N-Oxal-acid alkaline solution, N-sodium hydroxide solution:GB/T 33594
Vehicle rolling: Requirements and test methods consistent with GB/T 20234.1-2015 7.21

Additional Performance Specifications

Crush resistance test: GB/T 33594	Curved around the test: GB/T 33594
Min. Bend radius: 6×OD	Abrasion resistance: ≥2000 times
Resistance against chemicals: GB/T 33594

Cable Structure Specifications

NO.	Conductor mm²	Structure(N/mm)	Conductor DIA(mm)	Conductor	Thickness (mm)	MATERIAL	Insulation OD (mm)	20ºC Conductor Resistance (Ω/KM)
EV-YJ	1.5	48/0.20	1.60	copper	0.6	silicone	2.90±0.15	≤12.7
EV-YJ	2.5	80/0.20	2.06	copper	0.7	silicone	3.50±0.15	≤7.60
EV-YJ	4	128/0.20	2.62	copper	0.8	silicone	4.30±0.15	≤4.71
EV-YJ	6	196/0.20	3.50	copper	0.8	silicone	5.10±0.20	≤3.14
EV-YJ	10	322/0.20	4.50	copper	1.00	silicone	6.70±0.20	≤1.82
EV-YJ	16	513/0.20	5.70	copper	1.10	silicone	8.00±0.30	≤1.16
EV-YJ	25	798/0.20	7.10	copper	1.3	silicone	9.80±0.30	≤0.743
EV-YJ	35	1121/0.20	8.50	copper	1.3	silicone	11.40±0.30	≤0.527
EV-YJ	50	1596/0.20	10.10	copper	1.50	silicone	13.50±0.30	≤0.368
EV-YJ	70	2242/0.20	12.10	copper	1.50	silicone	15.50±0.40	≤0.259
EV-YJ	95	3034/0.20	14.10	copper	1.50	silicone	17.50±0.50	≤0.196

Key Features

Conductor: Flexible bare annealed copper wire
Insulation: Silicone
Choice of Black, Orange, Red or Yellow Blue jacket
Single & double insulated options available
SQ MM sizes (European style): 4 sq mm to 240 sq mm
AWG sizes (North American style): 0AWG-10AWG
Wide temperature range: -60°C to 200°C
Low viscosity appearance

Frequently Asked Questions

Are you a manufacturer or trading company?

We are a professional manufacturer. We can control your order from the first beginning to the last. Welcome to visit us. We'll pick you up in Shenzhen.

How can I get a sample to test your quality?

The samples are free for you. New clients are expected to pay for the courier cost.

What's your Minimum Order Quantity?

Normally 100m. However, the cable is very heavy. You'd better order a suitable quantity to avoid the high freight. Sea transportation is the best option.

Can I get a discount?

It depends on your quantity. We can make a discount and afford the freight. Please kindly contact us.

Does your company accept OEM production?

Yes, we can print your company name, and we even custom the quality card to promote your company.

Tags：

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